Attach and detach attaching parts
Remove
1. |
Remove camshaft sensor of exhaust camshaft
• |
Disconnect wiring harness connector.
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2. |
Remove camshaft sensor of intake camshaft
• |
Disconnect wiring harness connector.
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3. |
Remove camshaft adjustment valve, exhaust camshaft
• |
Disconnect wiring harness connector.
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• |
Unclip wiring harness from cylinder head
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4. |
Remove camshaft adjustment valve, intake camshaft
• |
Disconnect wiring harness connector.
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5. |
Unscrew closure bolt, exhaust camshaft adjuster
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6. |
Unscrew intake camshaft closure bolt
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8. |
Slacken exhaust camshaft adjuster
Note: 2 mechanics
required
• |
Counterhold at camshaft hexagon
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9. |
Detach exhaust camshaft adjuster
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10. |
Slacken intake camshaft adjuster
Note: 2 mechanics
required
• |
Counterhold at camshaft hexagon
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11. |
Detach intake camshaft adjuster
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12. |
Remove rear toothed belt cover
• |
Unclip wiring trough cover
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13. |
Remove thermostat housing
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Install
14. |
Attach thermostat housing
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15. |
Clean 4x thread, rear toothed belt cover
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16. |
Install rear toothed belt cover
• |
Tighten 4x new bolt 6 Nm
– |
Coat 4x bolt with locking compound
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• |
Clip in wiring trough cover
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17. |
Attach intake camshaft adjuster
Note: Do not tighten
bolt
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18. |
Attach exhaust camshaft adjuster
Note: Do not tighten
bolt
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19. |
Insert KM-6340
Note: Note markings on
the camshaft sprockets
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20. |
Insert KM-6628-A into camshafts
• |
Align camshafts by the hexagon until KM-6628-A can be inserted in both camshafts
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21. |
Tighten exhaust camshaft adjuster 65
Nm+120°+15°
Note: 2 mechanics
required
• |
Counterhold at camshaft hexagon
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22. |
Tighten intake camshaft adjuster 65
Nm+120°+15°
Note: 2 mechanics
required
• |
Counterhold at camshaft hexagon
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23. |
Tighten exhaust camshaft adjuster closure bolt 30 Nm
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24. |
Tighten closure bolt, intake camshaft adjuster 30 Nm
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25. |
Install camshaft adjustment valve, exhaust camshaft
• |
Clip wiring harness to cylinder head
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• |
Fix wiring harness plug
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26. |
Install camshaft adjustment valve, intake camshaft
• |
Fix wiring harness plug
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27. |
Install camshaft sensor of exhaust camshaft
• |
Fix wiring harness plug
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28. |
Install camshaft sensor, intake camshaft
• |
Fix wiring harness plug
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